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Preface
Characteristics
Constitute
Magnetic head grinding wheel
Precision centreless grinding wheel
Roller abrasive grinding wheel
Soft metallic abrasive grinding wheel
   
 

 

 

 

 

 

 

Preface
  

  People in the industry are concerned with the industrial machinery, abrasion of high degree of finish of electronic parts and polishing of civilian goods. High-precision abrasion poses a difficulty in the grinding field. Generally select ceramic cement CBN grinding wheel whose granularity is between 150# and W14 and rigidity is K-G for fine abrasion and high-precision abrasion of traditional machinery. Such grinding wheels have long production cycle and complex technology and difficulty in manufacturing and ordering. In addition, it is easy to cause chatter mark, burning and dressing frequently when grinding. There are new polishing products such nylon wheel, sponge wheel, thousands-vales wheel and abrasive band and others with common characteristics of plasticity in recent years, and they can be used to polish various mould-surfaces of materials. However, they cannot meet high-precision manufacturing requirements of degree of finish and microscopic geometric precision of precision parts. Therefore, high-precision abrasive grinding wheels are scarce. As a result, some customers must rely on imported products.

Characteristics

  High-precision abrasive grinding wheels researched and developed by our company by advanced instructions and technology of foreign countries have following characteristics:

1、Abrasive particle is sharp; granularity, exact. Organization density is constant; balance, excellent. Machined surfaces of different requirements can be satisfied by combination of special materials.                            

2、 Maintain coherence on different batches of grinding wheels and rigidity by stable manufacturing technology.

3、Grinding wheels are bonded by high quality chemical plastics with consistent quality and excellent structure. They have overcome the disadvantage of low service speed of fine organic casting grinding wheel (such as sponge grinding wheel and others) to reach the service speed of ceramic cement CBN grinding wheel whose linear velocity is 35m/s. Therefore, they can meet requirements of revolving speed of ordinary machine tool.      
4、 They have excellent self-sharpening performance without dressing during grinding process until grinding wheels are used up. The performance can avoid friction, heating, burning, chatter mark and altered material quality and so on which are easy to occur during high precision manufacturing. Therefore, they are especially suitable for high precision manufacturing such as magnetic head and cosmetic knife and so on with sensitivity and requirements of degree of finish.

5、Adjust material quality, granularity, combination degree and grinding particle rate according to grinded object to obtain grinding wheels with the most excellent performance.

6、 They have water resistance and adjust to the application of different grinding fluids.

7、Shape and dimensions of grinding wheels can be manufactured according to requirements of customers.

Constitute
  

1、Abrasive particle: It is mainly GC and C. WA and other types of abrasive particles also can be used for different purposes.


2、 Granularity: Granularities of fine grinding series are 18024O280320400500 and 600. Granularities of ultrafine grinding series are 8001000150O200030004000 and 5000.


3、 Binding material: Can use various high quality chemical plastics and thermoplastic resins, etcetera.

4、Combination degree: Adjust performance and proportion of bonded materials to produce grinding wheels with different rigidities and softness. They can be divided into three classes and seven subclasses. Soft grinding wheels include 1S and 2S. Intermediate grinding wheels include 1M, 2M and 3M. Rigid grinding wheels include 1H and 2H.

5、Pore: Adopt special manufacturing method so that there are fine and even pores in abrasive particle. Porosity (namely, organization) can be divided into three classes and five subclasses. Large porosity includes the first and second subclasses. Intermediate porosity includes the third and fourth subclasses.  
 Purpose (abrasive particle)
1. Magnetic head grinding wheel:
             
It is suitable for grinding and polishing of audio frequency magnetic heads of single and double sound tracks, credit card and mirror surface of memory drum of video cassette recorder and camera.

Representative specification:
R inquiry  405*50*152.4      GC 3000(Lapping)
R inquiry  405*50*152.4            GC 600 (Lapping)
Inquest 255*80*205                 GC 2000
  
   It is suitable for manufacturing of traditional ceramic cement CBN centreless grinding wheel because it can further decrease roughness and increase precision polishing of lightness. Roughness can be even less than 0.012. The maximum lightness can meet effect of mirror surface. It can be used for manufacturing of precision die mandrill, polishing before and after electroplating of motor fittings, mechanical polishing of various axial, end, spherical surfaces and cylindrical surfaces.
 
Representative specification:
1-500*150*305    GC 600  800  1000 1500 2000 3000
7-455*205*228.6  GC 600  800  1000 1500 2000 3000
7-350*125*127    GC 600  800  1000 1500 2000 3000   
 
 3Roller abrasive grinding wheel (water resistant PVA rubstone)
 
     It is suitable for abrasion polishing of copper, aluminum or chromium plating roller of concave printing and precision abrasion polishing of drum of printer.
 
 
               
     It is composed of many trapezoid blocks (normally eighteen blocks) and pasted to plain grinding machine by glue. It is suitable for abrasive polishing on surface of soft copper and aluminum parts such as dial plate of timekeeper, electrical switch contact and CMOS chip of valve and others.

Representative specification:
24"(610*60*150)  C/GC 1500 2000 2500 3000
32"(810*60*150)  C/GC 1500 2000 2500 3000
4"(100*25*16)    C/GC 1500 2000 2500 3000
 
 

 
闽ICP备09012047号
Address: Address: No. 8, Industrial Road, Qingkou Town, Minhou County, Fujian Province (Qingkou Foreign Investment Zone)
TEL: (86591)22762146、22772146 (main line) 22762003、22765858 (special line)
FAX: (86591)22761008 Post code: 350119